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Prime Attic Solutions
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Duct Sealing & Replacement

Up to a third of your cooled air may never reach a room

Leaking duct joints dump conditioned air into the attic and pull attic air back in. We seal every connection with UL 181 mastic — or replace runs that are crushed, torn or rotted.

Duct leakage is the quiet one. You don't see it, you don't smell it, you just pay for it — every month, in an AC that runs longer than it should and rooms that never quite get there. In South Florida attics, the ducts are sitting in 130°F air; every leak is a direct line between that air and your living room.

Tape fails in heat. Mastic doesn't. We brush water-based, UL 181-listed mastic over every boot, collar, plenum and distribution-box connection. Where flex duct is crushed, torn, chewed or has a rotted inner liner, we replace the run with new R-8 flex properly supported and strapped.

Signs you need it

Rooms at the end of the line are weakLittle airflow from the registers farthest from the air handler.
Attic feels air-conditionedIf the attic near the air handler is noticeably cooler, you're paying to cool it.
Dust and humidityReturn-side leaks pull attic dust and moisture into the system.
Visible tape, sagging ductGrey duct tape on joints, or flex duct draped over trusses with sharp bends.
Rodent damageChewed outer jackets and nesting inside flex runs.
AC can't keep upThe unit is sized right, the thermostat says one thing and the room says another.

How we do it

Count and inspect every connection

Boots, collars, main-line joints, distribution boxes, plenum — each one counted and photographed. Your quote shows the number.

Seal with mastic

Water-based UL 181 mastic brushed over every joint, with mesh where gaps need bridging. No tape.

Replace what can't be saved

Crushed, torn or rotted runs replaced with new R-8 flex duct. Distribution boxes and plenums replaced where needed.

Support and route properly

Runs strapped and supported at code intervals, sharp bends and kinks removed, no runs lying in insulation.

Verify airflow

Register airflow checked room by room against the before readings.

Document

Photos of sealed and replaced connections in your packet.

Products we use

RCD #8 Mastic® — water-based, UL 181-listedR-8 insulated flex duct for replacementsMesh reinforcement at wide gaps

Every product is named on your quote and your contract. We don't substitute without your written approval. See everything we install.

What it costs

Sealing is priced per connection; replacement is priced per run and per box or plenum. Both are itemized on your quote. A typical home has 30–50 connections, and sealing all of them is usually the best return on the whole job after air sealing the ceiling.

Questions about duct sealing & replacement

Mastic or tape?

Mastic. Cloth duct tape fails within a couple of years in attic heat. Even UL 181 foil tape is a second choice. Brushed mastic bonds permanently and flexes with the duct.

Can you seal the ducts without replacing them?

If the duct itself is intact, yes — sealing the connections fixes most leakage. If the inner liner is rotted or the run is crushed, sealing the joints doesn't help and we'll show you why.

Do you replace the whole duct system?

We replace individual runs, distribution boxes and plenums. A complete system redesign is an HVAC contractor's job; if that's what you need, we'll say so.

How do I know it worked?

Room-by-room airflow readings before and after, plus photos of every sealed connection. Most customers feel the difference at the far registers the same day.

Should I clean the ducts first?

Usually yes, when they need it — cleaning before sealing means we're not sealing debris in. Both are on the same visit when we do them together.

Ready to stop paying to cool your attic?

Free inspection. Written report the same day. Three honest prices. Open 7 days.

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